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{ "products": [ { "_id": "67c18f96570023afddd1cb3c", "fptag": "SCUBECH", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": " Mild Steel Flange cutting", "description": "**Mild Steel Flange Cutting** refers to the process of cutting or shaping mild steel flanges, which are typically used to connect pipes, valves, pumps, and other equipment in industries such as oil and gas, water treatment, and manufacturing. Mild steel, due to its ductility and affordability, is commonly used for flange production, and there are several methods to cut or shape these components depending on the specific requirements.\n\n### **Types of Flanges**:\nBefore diving into the cutting methods, it's essential to know the different types of flanges commonly used in industrial applications:\n- **Slip-On Flanges:** These fit over the pipe and are welded on both sides.\n- **Weld Neck Flanges:** These have a tapered neck that is welded to the pipe.\n- **Blind Flanges:** Used to close the end of a pipeline.\n- **Threaded Flanges:** Have internal threads to screw onto the pipe without welding.\n- **Socket Weld Flanges:** Designed for use with small-diameter pipes, where the pipe is inserted into the flange and welded.\n\n### **Methods of Cutting Mild Steel Flanges**:\n\n1. **Plasma Cutting**:\n - **How it works**: Plasma cutting uses a high-temperature plasma arc to melt and blow away metal, creating a clean cut. This method is highly effective for cutting mild steel flanges, especially for thicker sections of metal.\n - **Advantages**:\n - Fast cutting process.\n - Minimal distortion and heat-affected zones.\n - Can be automated with CNC plasma cutters for precise and intricate cuts.\n - **Limitations**:\n - Slight roughness or beveling of the edges.\n - Less suitable for thin, delicate cuts compared to laser cutting.\n\n2. **Laser Cutting**:\n - **How it works**: Laser cutting uses a focused laser beam to melt, burn, or vaporize the material along the cutting path.\n - **Advantages**:\n - Extremely precise, suitable for intricate designs and thin-walled flanges.\n - Produces clean, smooth edges with minimal heat-affected zones.\n - High-quality cuts, reducing the need for post-processing.\n - **Limitations**:\n - Typically slower and more expensive than plasma cutting for thicker materials.\n - Limited effectiveness for cutting very thick mild steel flanges.\n\n3. **Oxy-Fuel Cutting** (also known as Flame Cutting):\n - **How it works**: Oxy-fuel cutting involves the use of a flame that burns through the material while a high-pressure stream of oxygen blows the molten metal away.\n - **Advantages**:\n - Cost-effective for cutting thicker mild steel plates.\n - Works well for cutting large, flat plates of mild steel.\n - **Limitations**:\n - The process is slower and less precise than laser or plasma cutting.\n - Results in rougher edges that may require grinding or finishing.\n\n4. **Waterjet Cutting**:\n - **How it works**: High-pressure water mixed with abrasive materials is used to erode the mild steel, creating a precise cut.\n - **Advantages**:\n - Very precise, even on thick materials.\n - No heat is applied, eliminating the risk of heat-affected zones.\n - Can be used on both thin and thick mild steel.\n - **Limitations**:\n - Slower compared to plasma and laser cutting.\n - More expensive due to the need for specialized equipment.\n\n5. **CNC Milling or Lathe Cutting**:\n - **How it works**: CNC (Computer Numerical Control) machines can be used to mill or lathe the mild steel flange, precisely shaping the flange according to the required dimensions.\n - **Advantages**:\n - High precision for both cutting and shaping.\n - Excellent for creating complex geometries and detailed features on flanges.\n - **Limitations**:\n - Slower than plasma or laser cutting.\n - Requires special tooling and can be more expensive for large volumes.\n\n6. **Band Saw Cutting**:\n - **How it works**: A metal-cutting bandsaw uses a continuous loop of serrated steel to cut through the mild steel.\n - **Advantages**:\n - Excellent for cutting smaller pieces or specific shapes.\n - More precise than traditional saws.\n - **Limitations**:\n - Slower than other methods like plasma or laser cutting.\n - May require secondary processes (e.g., grinding) to smooth out rough edges.\n\n### **Factors to Consider When Cutting Mild Steel Flanges**:\n\n1. **Thickness of the Material**: The thickness of the mild steel flange influences the cutting method chosen. Plasma cutting works well for medium to thick materials, while laser cutting is better for thin materials.\n2. **Precision Requirements**: If the flange needs to fit precisely with other components or if detailed designs are required, laser cutting or waterjet cutting may be better choices.\n3. **Production Volume**: For high-volume flange production, CNC plasma cutting or laser cutting with automated machinery can be more efficient.\n4. **Cost Constraints**: Oxy-fuel cutting is typically more cost-effective for thicker sections, while waterjet cutting, laser cutting, and CNC milling are more expensive but provide higher precision.\n5. **Post-Processing**: Some cutting methods, like oxy-fuel or plasma cutting, may leave rough edges or a heat-affected zone that may need further finishing, such as grinding or polishing.\n\n### **Applications of Mild Steel Flanges**:\n- **Pipeline Connections**: Flanges are commonly used to connect pipes in oil, gas, and water treatment industries.\n- **Mechanical Systems**: Used in pumps, valves, and pressure vessels where strong and durable connections are required.\n- **Heavy Equipment**: Flanges are essential in large machinery, including turbines, compressors, and industrial equipment.\n\nWould you like more detailed information on a particular cutting method or its applications for flange production?", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 1, "_keywords": [ "welded methods", "expensive due", "flange production", "industrial equipment", "polishing applications", "automated machinery", "fit precisely", "melt burn", "components depending", "cutting method", "lathe cutting", "flame cutting", "cutting methods", "flanges commonly", "clean cut", "require grinding", "detailed information", "turbines compressors", "large machinery", "durable connections", "pressure vessels", "pumps valves", "oil gas", "connect pipes", "heataffected zone", "detailed designs", "continuous loop", "metalcutting bandsaw", "detailed features", "shaping excellent", "applied eliminating", "thick materials", "abrasive materials", "advantages costeffective", "molten metal", "oxygen blows", "highpressure stream", "intricate designs", "heataffected zones", "thicker sections", "highly effective", "smalldiameter pipes", "internal threads", "tapered neck", "waterjet cutting", "plasma cutting", "rougher edges", "laser cutting", "cnc milling", "specific shapes", "serrated steel", "metal creating", "precise cut advantages", "works plasma cutting", "works laser cutting", "pipe blind flanges", "plasma cutting results", "required laser cutting", "flanges limitations slower", "specific requirements types", "cnc plasma cutters", "cutting smaller pieces", "hightemperature plasma arc", "leave rough edges", "rough edges factors", "focused laser beam", "mild steel creating", "pipeline threaded flanges", "require secondary processes", "gas water treatment", "creating complex geometries", "mild steel limitations" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 3, "imageuri": "https://productimages.withfloats.com/actual/67c18fd7c00e15131ce7de79.png", "tileimageuri": "https://productimages.withfloats.com/tile/67c18fd7c00e15131ce7de79.png", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2025-02-28T10:27:34.518Z", "updatedon": "2025-02-28T10:27:34.518Z", "buyonlinelink": null, "producturl": "http://WWW.SCUBEPROFILE.COM/services/-mild-steel-flange-cutting/3", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": " Mild Steel Flange cutting", "category": " Mild Steel Flange cutting", "tags": [], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false }, { "_id": "67c191ad052ed0460aba86c2", "fptag": "SCUBECH", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": " Plasma Cutting", "description": "**Plasma Cutting** is a versatile and efficient method of cutting through electrically conductive materials, primarily metals like steel, aluminum, brass, and copper. It uses a high-temperature plasma arc to melt and blow away the material, creating a precise and clean cut. Plasma cutting is commonly used in industries like manufacturing, construction, automotive, aerospace, and metal fabrication.\n\n### **How Plasma Cutting Works:**\n\n1. **Plasma Formation:**\n - Plasma is a hot, ionized gas that is created by passing an electric current through a gas (typically air, nitrogen, or oxygen) until it becomes ionized and electrically conductive.\n - A plasma cutter generates an electric arc between the electrode and the workpiece, which superheats the gas, turning it into plasma.\n\n2. **Cutting Process:**\n - The plasma is directed onto the material through a nozzle, which focuses the arc to a very fine point. The high temperature of the plasma (around 30,000°C or 54,000°F) melts the metal at the cut point.\n - The force of the plasma jet blows the molten metal away, creating a clean, precise cut along the desired path.\n\n3. **CNC Control:**\n - Many plasma cutting machines use **CNC (Computer Numerical Control)** systems to follow precise digital instructions for cutting complex shapes. This allows for high accuracy and automated cutting of intricate designs, patterns, and parts.\n\n4. **Assist Gas:**\n - An assist gas (usually oxygen, nitrogen, or compressed air) is used to help blow away the molten metal and create a clean edge. The choice of assist gas can impact the quality and speed of the cut.\n\n### **Types of Plasma Cutting:**\n\n1. **Handheld Plasma Cutting:**\n - This method is used for cutting smaller pieces or for on-site work where precision may be less critical.\n - The operator manually guides the plasma torch along the material.\n - It’s typically used for cutting thinner metals or doing repairs and small projects.\n\n2. **CNC Plasma Cutting:**\n - CNC plasma cutting is used for high-precision and automated cutting, often in industrial and commercial applications.\n - The material is placed on a flat table, and the plasma torch is controlled by a computer to follow the exact cutting path.\n\n### **Advantages of Plasma Cutting:**\n\n1. **Speed:**\n - Plasma cutting is a fast cutting process, especially for materials that are 1/4\" to 1\" thick. It is much quicker than methods like oxy-fuel cutting and can handle larger volumes with ease.\n\n2. **Precision:**\n - Plasma cutting provides high precision and can cut complex shapes and contours with excellent accuracy.\n - CNC plasma cutting can achieve tight tolerances and intricate designs, making it suitable for custom parts and prototyping.\n\n3. **Versatility:**\n - Plasma cutting can be used on a wide range of materials, including **steel**, **stainless steel**, **aluminum**, **copper**, and **brass**.\n - It can cut materials of varying thicknesses, ranging from very thin sheets to thick plates, depending on the machine and gas used.\n\n4. **Cost-Effective:**\n - Plasma cutting is relatively affordable, especially for medium to thin metals. It’s cheaper than methods like laser cutting, especially when cutting thicker materials.\n - It also requires less equipment and setup time compared to other high-tech cutting methods.\n\n5. **Minimal Heat-Affected Zone (HAZ):**\n - Compared to methods like oxy-fuel cutting, plasma cutting generates a smaller heat-affected zone, which reduces the risk of distortion or warping in the material.\n\n6. **No Material Distortion:**\n - Plasma cutting produces a clean cut with minimal thermal impact, making it ideal for cutting parts that require high precision without warping or distortion.\n\n7. **Portability:**\n - Plasma cutting equipment can be relatively portable, making it suitable for fieldwork, repairs, and construction where on-site cutting is required.\n\n### **Disadvantages of Plasma Cutting:**\n\n1. **Edge Quality:**\n - While plasma cutting creates clean edges, the quality is not always as smooth or precise as methods like laser cutting, especially when cutting very thin materials.\n - The edges may have some roughness, requiring additional finishing or grinding, depending on the application.\n\n2. **Material Thickness Limitations:**\n - Plasma cutting is ideal for medium to thin materials, but it can struggle with very thick materials (over 1-1/4\" thick) or very hard metals.\n - For thicker materials, oxy-fuel or waterjet cutting may be more suitable.\n\n3. **Not Ideal for Non-Conductive Materials:**\n - Plasma cutting is only effective on conductive materials. It cannot be used to cut materials like wood, plastic, or ceramics, unlike other cutting methods such as laser or waterjet cutting.\n\n4. **Torch Maintenance:**\n - The plasma torch and consumables (such as electrodes and nozzles) wear out over time and need to be replaced regularly, which can add to the operational costs.\n\n### **Applications of Plasma Cutting:**\n\n1. **Metal Fabrication:**\n - Plasma cutting is widely used in metal fabrication for cutting steel, stainless steel, aluminum, and other metals into various shapes and sizes for construction, manufacturing, and engineering projects.\n\n2. **Automotive and Aerospace Industries:**\n - Plasma cutting is used to cut parts for cars, trucks, airplanes, and other transportation equipment. It is particularly effective for cutting thin to medium-thickness materials used in vehicle bodies, frames, and machinery.\n\n3. **Construction:**\n - Plasma cutting is used in the construction of steel structures, bridges, and industrial facilities. It is especially useful for cutting large steel plates and beams to the required dimensions and shapes.\n\n4. **Shipbuilding:**\n - Shipyards use plasma cutting to cut large metal sheets and plates for constructing ships, submarines, and other marine vessels.\n\n5. **Art and Sculpture:**\n - Plasma cutting is popular in the art world for creating intricate metal sculptures, decorative pieces, and custom designs.\n\n6. **Pipe and Tube Cutting:**\n - Plasma cutting is also used to cut pipes and tubes, creating precise cuts for industrial piping systems in construction, energy, and chemical processing industries.\n\n7. **Repairs and On-Site Work:**\n - Plasma cutting is used for on-site repairs, where heavy or large equipment may be required to be cut into smaller sections for transport, or to modify existing structures in the field.\n\n### **Plasma Cutting vs. Other Cutting Methods:**\n\n| **Cutting Method** | **Speed** | **Precision** | **Thickness Limit** | **Edge Quality** | **Material Type** |\n|-----------------------|-----------------|--------------------|-----------------------|---------------------|----------------------|\n| **Plasma Cutting** | Fast | Good | Medium thickness (up to 1-1/4\" thick) | Clean, some roughness | Conductive metals |\n| **Laser Cutting** | Moderate | Very High | Thin to medium thickness | Smooth, high precision | Conductive metals (mainly) |\n| **Oxy-Fuel Cutting** | Moderate | Moderate | Thick materials (1\" and above) | Rougher edges | Mostly steel and iron |\n| **Waterjet Cutting** | Slow | Very High | Thick materials | Smooth, no distortion | Metals, plastics, glass, ceramics |\n\n### **Conclusion:**\n\nPlasma cutting is an efficient and versatile method for cutting a wide variety of metals with high speed and precision. It’s particularly suitable for medium to thick materials and is widely used in industries such as metal fabrication, automotive, aerospace, and construction. The process is relatively cost-effective, and with advancements in CNC technology, it offers high precision for complex cuts. However, it is not suitable for cutting non-conductive materials or for achieving the ultra-smooth edge quality provided by methods like laser cutting.\n\nIf you need specific information about plasma cutting services or have any questions about the process, feel free to ask!", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 1, "_keywords": [ "suitable 3", "material 6", "114 thick", "1 thick", "material creating", "versatile method", "efficient method", "construction energy", "construction manufacturing", "cutting methods", "rougher edges", "oxygen nitrogen", "large equipment", "onsite repairs", "required dimensions", "transportation equipment", "required disadvantages", "fieldwork repairs", "high speed", "hard metals", "thin metals", "molten metal", "metal fabrication", "thick materials", "specific information", "cnc technology", "wide variety", "art world", "industrial facilities", "replaced regularly", "nozzles wear", "ceramics unlike", "wood plastic", "thin sheets", "wide range", "custom parts", "flat table", "onsite work", "compressed air", "assist gas", "54000f melts", "fine point", "gas turning", "electric arc", "electrically conductive", "electric current", "laser cutting", "mediumthickness materials", "conductive materials", "thin materials", "114 thick clean", "cut pipes", "cut parts", "cut types", "cut point", "cut materials", "clean edge", "high thin", "high precision", "high accuracy", "high temperature", "cutting thin", "waterjet cutting", "onsite cutting", "cutting parts", "automated cutting", "clean cut", "plasma torch", "grinding depending", "portable making", "commercial applications", "complex cuts", "smaller sections", "plasma cutting", "oxyfuel cutting", "clean precise cut", "thick plates depending", "hot ionized gas", "cut complex shapes", "cutting thinner metals", "offers high precision", "require high precision", "cutting complex shapes", "steel aluminum brass", "cutting nonconductive materials", "cutting thicker materials", "hightemperature plasma arc", "thicker materials oxyfuel", "fast cutting process", "plasma cutting services", "plasma cutting machines", "field plasma cutting", "sculpture plasma cutting", "plasma cuttingplasma cutting", "cutting smaller pieces", "industrial piping systems", "setup time compared", "process feel free", "steel structures bridges", "plasma jet blows", "plasma cutter generates", "operational costs applications", "intricate designs making", "smaller heataffected zone", "modify existing structures", "constructing ships submarines", "vehicle bodies frames", "cars trucks airplanes", "varying thicknesses ranging", "achieve tight tolerances", "handle larger volumes", "operator manually guides", "intricate designs patterns" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 6, "imageuri": "https://productimages.withfloats.com/actual/67c191b1f92dfba21ad0ee42.png", "tileimageuri": "https://productimages.withfloats.com/tile/67c191b1f92dfba21ad0ee42.png", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2025-02-28T10:36:29.045Z", "updatedon": "2025-02-28T10:36:29.045Z", "buyonlinelink": null, "producturl": "http://WWW.SCUBEPROFILE.COM/services/-plasma-cutting/6", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": " Plasma Cutting", "category": " Plasma Cutting", "tags": [], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false }, { "_id": "67c19123545269c1c2f07596", "fptag": "SCUBECH", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": " Steel Plate Laser Cutting Service", "description": "**Steel Plate Laser Cutting Service** is a precise and efficient method used to cut steel plates into various shapes and sizes using a high-powered laser. This service is widely used across industries such as manufacturing, automotive, aerospace, construction, and metal fabrication. Laser cutting provides excellent precision, smooth edges, and high-quality cuts, making it ideal for both simple and complex designs on steel plates.\n\n### **How Steel Plate Laser Cutting Works:**\n\n1. **Laser Beam Generation:**\n - A laser cutting machine generates a high-powered laser beam using either a CO2 laser or a fiber laser.\n - The beam is focused on the surface of the steel plate through a lens or mirror, concentrating the energy into a very narrow, intense point.\n\n2. **Melting or Vaporizing the Material:**\n - The laser beam melts or vaporizes the steel at the point of contact. The material is heated to a high temperature, usually more than 1,000°C (1,832°F).\n - For thicker plates, the cutting process may involve a combination of melting and blowing away the molten material.\n\n3. **Assistance Gas:**\n - A stream of assist gas, typically **oxygen**, **nitrogen**, or **compressed air**, is blown through the nozzle along the cutting path. \n - The gas helps to remove the molten material and can also assist in the cutting process by creating a clean and smooth edge.\n - Oxygen can be used for an exothermic cut, while nitrogen is used for clean, burr-free cuts, especially in stainless steel.\n\n4. **CNC Control:**\n - The laser cutting machine is controlled by a **CNC (Computer Numerical Control)** system, which allows for high precision and automated cuts based on a digital design file (often in CAD or DXF format).\n - The machine moves the laser head across the steel plate, following the exact path designed in the digital file.\n\n### **Advantages of Steel Plate Laser Cutting Services:**\n\n1. **Precision and Accuracy:**\n - Laser cutting provides extremely accurate cuts with tolerances typically as low as 0.1 mm. This is especially useful for intricate designs, detailed patterns, or parts that need to fit together perfectly.\n\n2. **Smooth Edges:**\n - Laser cutting produces clean, smooth edges with minimal burrs or roughness. This often reduces the need for post-processing, such as grinding or finishing.\n\n3. **High Cutting Speed:**\n - The speed of the cutting process can be very fast, especially for thinner steel plates, resulting in increased productivity and efficiency in mass production.\n\n4. **Minimal Material Waste:**\n - Laser cutting uses minimal material waste due to the narrow kerf (cut width), which reduces costs and environmental impact.\n \n5. **Versatility:**\n - Laser cutting can be used for a wide range of steel plate thicknesses (from thin sheets to thicker plates) and various steel types, including mild steel, stainless steel, and alloy steel.\n\n6. **Complex Shapes and Designs:**\n - Laser cutting is ideal for cutting complex and intricate shapes, such as curves, angles, and detailed patterns. It can also handle tight tolerances, which is essential for custom-designed steel parts.\n\n7. **No Tool Wear:**\n - Unlike mechanical cutting methods (such as shearing or punching), there is no tool wear in laser cutting. This reduces maintenance costs and ensures consistent quality over time.\n\n### **Types of Steel Plates for Laser Cutting:**\n1. **Mild Steel Plates**: The most common type of steel used in laser cutting due to its lower cost and ease of cutting.\n2. **Stainless Steel Plates**: Laser cutting can provide clean, burr-free edges in stainless steel, which is essential for applications where aesthetics and corrosion resistance are important.\n3. **Alloy Steel Plates**: Often used in demanding applications, laser cutting can precisely cut high-strength alloy steels.\n4. **Galvanized Steel Plates**: Laser cutting can handle galvanized steel, which is steel coated with a layer of zinc for corrosion resistance.\n\n### **Applications of Steel Plate Laser Cutting Services:**\n\n1. **Sheet Metal Fabrication:**\n - Laser cutting is widely used in the sheet metal fabrication industry to cut various parts for manufacturing and construction, such as brackets, panels, and housings.\n\n2. **Automotive and Aerospace:**\n - Components for vehicles and aircraft, such as chassis parts, brackets, or structural components, often require precise laser cutting due to the need for high accuracy and strength.\n\n3. **Construction:**\n - Steel plates used in the construction of buildings, bridges, and infrastructure often require laser cutting to form specific shapes, such as beams, columns, or custom brackets.\n\n4. **Signage and Decorative Panels:**\n - Laser cutting is used to create custom designs for signs, logos, and decorative panels. This process allows for detailed and intricate patterns that would be challenging to achieve with other cutting methods.\n\n5. **Industrial Equipment Manufacturing:**\n - Laser cutting is used in the production of parts for heavy machinery, including gears, plates, frames, and other components that require precision.\n\n6. **Custom Parts and Prototyping:**\n - Laser cutting is often used for producing custom parts or prototypes for various industries, especially in cases where quick turnaround times and high precision are required.\n\n### **Laser Cutting Methods:**\n1. **CO2 Laser Cutting:**\n - CO2 lasers use carbon dioxide gas to generate the laser beam. They are often used for cutting thicker materials and are very effective for cutting non-metallic materials, such as wood and acrylic, in addition to steel.\n - They provide high-quality cuts with a good cut edge finish but can be slower than fiber lasers for some applications.\n\n2. **Fiber Laser Cutting:**\n - Fiber lasers use a solid-state laser, which offers higher efficiency and faster cutting speeds compared to CO2 lasers, especially for thin to medium-thickness steel plates.\n - Fiber lasers are more energy-efficient and offer excellent precision, particularly when cutting reflective metals like aluminum and brass, making them ideal for thinner sheets of steel.\n\n### **Factors to Consider When Choosing a Steel Plate Laser Cutting Service:**\n\n1. **Plate Thickness:** Different laser cutting machines have varying capabilities when it comes to cutting thickness. For thicker plates (more than 1 inch), it may be necessary to use a CO2 laser, while fiber lasers are often best suited for thinner to medium-thickness plates.\n \n2. **Edge Finish:** If a clean, smooth edge is essential for your application, look for services that specialize in high-quality laser cutting with minimal burrs or roughness.\n\n3. **Lead Time and Volume:** Laser cutting services can be used for both small runs (e.g., prototypes) and large-scale production. Make sure to inquire about lead times and whether the service can meet your production requirements.\n\n4. **Material Type:** Different types of steel require different cutting methods, so it's important to confirm that the service provider can handle the specific steel material you need (e.g., stainless steel, mild steel, alloy steel).\n\n5. **Cost:** While laser cutting provides precision, it can sometimes be more expensive than other cutting methods for simple or thick materials. Be sure to compare prices based on material, thickness, and volume.\n\n### **Conclusion:**\nSteel plate laser cutting services offer precision, speed, and versatility for a wide range of industries and applications. Whether you need to cut large steel sheets into custom shapes, create intricate designs, or produce parts for high-performance machinery, laser cutting provides the accuracy and quality needed for these tasks. By choosing the right provider, you can ensure that your project is completed on time, with the best edge quality and within budget.\n\nIf you're looking for a specific steel plate laser cutting service or have any questions about the process, feel free to ask!", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 1, "_keywords": [ "1 inch", "01 mm", "service provider", "time types", "thinner sheets", "detailed patterns", "thin sheets", "structural components", "aerospace components", "steel types", "material thickness", "molten material", "produce parts", "small runs", "varying capabilities", "co2 lasers", "fiber lasers", "heavy machinery", "intricate patterns", "decorative panels", "signs logos", "beams columns", "buildings bridges", "high accuracy", "housings 2 automotive", "lower cost", "common type", "tool wear", "curves angles", "intricate shapes", "wide range", "increased productivity", "minimal burrs", "dxf format", "high precision", "exothermic cut", "compressed air", "1000c 1832f", "high temperature", "mirror concentrating", "efficient method", "steel factors", "steel coated", "stainless steel", "quality needed", "steel plates", "steel plate", "lead times", "brass making", "brackets panels", "reduces costs", "tolerances typically", "machine moves", "gas helps", "cutting methods", "cutting thickness", "cutting complex", "cutting process", "solidstate laser", "laser head", "fiber laser", "co2 laser", "thicker plates", "steel require", "thick materials", "complex designs", "laser beam", "edge quality", "corrosion resistance", "cutting path", "highpowered laser", "laser cutting", "cut steel plates", "corrosion resistance applications", "specific steel material", "accuracy laser cutting", "highpowered laser beam", "chassis parts brackets", "handle galvanized steel", "steel plate thicknesses", "cutting thicker materials", "reduces maintenance costs", "require laser cutting", "laser cutting machine", "designs laser cutting", "laser beam melts", "producing custom parts", "handle tight tolerances", "process feel free", "largescale production make", "clean smooth edge", "offer excellent precision", "offers higher efficiency", "form specific shapes", "highquality laser cutting", "laser cutting machines", "prototyping laser cutting", "laser cutting due", "cutting nonmetallic materials", "gears plates frames", "ensures consistent quality", "clean burrfree cuts", "carbon dioxide gas", "quick turnaround times", "exact path designed", "highquality cuts making", "cutting reflective metals", "create custom designs", "smooth edge oxygen", "compare prices based", "provide highquality cuts", "extremely accurate cuts", "digital file advantages", "digital design file", "automated cuts based" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 5, "imageuri": "https://productimages.withfloats.com/actual/67c19126ad51e2858cdaca18.png", "tileimageuri": "https://productimages.withfloats.com/tile/67c19126ad51e2858cdaca18.png", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2025-02-28T10:34:11.854Z", "updatedon": "2025-02-28T10:34:11.854Z", "buyonlinelink": null, "producturl": "http://WWW.SCUBEPROFILE.COM/services/-steel-plate-laser-cutting-service/5", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": " Steel Plate Laser Cutting Service", "category": " Steel Plate Laser Cutting Service", "tags": [], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false }, { "_id": "67c190a3c302996d7283f3a8", "fptag": "SCUBECH", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Gas Profile Cutting Services", "description": "**Gas Profile Cutting Services** refers to the process of cutting various materials, typically metals, using a combination of heat and high-pressure gases. This method is commonly used in industries such as construction, manufacturing, and shipbuilding. The most common gas cutting technique is **oxy-fuel cutting**, which involves using oxygen and a fuel gas (such as acetylene, propane, or natural gas) to cut through materials, especially metals like mild steel.\n\n### **How Gas Profile Cutting Works:**\n\n1. **Pre-Heating Stage**: The cutting torch first heats the material (usually metal) with a fuel gas such as acetylene. The material is heated to a high temperature, typically around 1,000°C to 1,200°C (1,832°F to 2,192°F), in preparation for the cutting process.\n \n2. **Oxygen Stream**: Once the material reaches the desired temperature, a stream of pure oxygen is directed at the material. The oxygen reacts with the metal (typically iron) and causes it to oxidize, which melts and blows away the metal from the cut.\n\n3. **Cutting Profile**: The cutting torch is guided along the material, and the high-temperature oxygen stream follows the path, removing the molten metal and creating a clean cut. The profile (or shape) of the cut can be custom-designed for the specific requirements of the project.\n\n### **Types of Gas Profile Cutting Services:**\n\n1. **Oxy-Acetylene Cutting**:\n - The most common and widely used type of gas cutting.\n - Uses a combination of **acetylene** (fuel gas) and **oxygen** to create the high temperature needed for cutting.\n - Ideal for cutting thicker materials and widely used for industrial purposes like **cutting large steel plates** and other heavy-duty cutting needs.\n - **Advantages**:\n - Affordable and widely accessible.\n - Capable of cutting thick materials (up to several inches thick).\n - Good for irregular shapes or profiles.\n - **Limitations**:\n - Slower than other methods like plasma or laser cutting.\n - Leaves rough edges that may need finishing.\n\n2. **Oxy-Propane Cutting**:\n - Uses **propane** instead of acetylene as the fuel gas.\n - Typically more cost-effective than oxy-acetylene, and propane is more readily available.\n - **Advantages**:\n - Good for cutting mild steel and similar materials.\n - Slightly safer than using acetylene due to propane’s lower flammability.\n - **Limitations**:\n - Generally slower than oxy-acetylene cutting.\n - Not as suitable for cutting through very thick materials compared to acetylene.\n\n3. **Oxy-Natural Gas Cutting**:\n - Uses **natural gas** as the fuel source in combination with oxygen.\n - Often used for large-scale industrial cutting and in places where natural gas is more readily available than other fuel gases.\n - **Advantages**:\n - Cost-effective for large-scale production.\n - Suitable for cutting thicker plates or metal sections.\n - **Limitations**:\n - Requires a supply of natural gas.\n - Typically slower and less precise than laser or plasma cutting.\n\n### **Applications of Gas Profile Cutting:**\n\n1. **Metal Fabrication**:\n - Gas profile cutting is widely used in the metal fabrication industry to create custom shapes, parts, and components.\n - This method is especially useful for cutting thicker sections of steel, making it ideal for construction, bridges, and structural components.\n\n2. **Shipbuilding**:\n - In shipbuilding, gas cutting is often employed to cut large sheets of steel or metal components for hulls, decks, and other structures.\n - Its ability to create complex cuts and profiles makes it ideal for this type of work.\n\n3. **Construction**:\n - Gas profile cutting is commonly used for cutting steel beams, structural steel, and plates used in the construction of buildings, infrastructure, and bridges.\n - It’s also used for demolitions where large structures need to be cut into smaller sections.\n\n4. **Automotive and Aerospace**:\n - While more precise methods (such as laser cutting) are often preferred, gas cutting can be used for rough cuts on large components or in situations where a high degree of precision is not necessary.\n\n5. **Pipe Cutting and Profile Cutting**:\n - Gas cutting is commonly used to cut and profile pipes, tubes, and other cylindrical shapes. This is essential in industries that deal with piping systems such as oil and gas, water treatment, and energy.\n\n### **Advantages of Gas Profile Cutting**:\n\n1. **Cost-Effective**: Gas cutting is often less expensive than high-precision methods like laser or water jet cutting, especially for thicker materials.\n2. **Flexibility**: Gas cutting is versatile and can be used on a wide variety of metals, including steel, aluminum, and other alloys.\n3. **Portability**: The equipment used for gas profile cutting is relatively portable and can be used on-site, which is especially useful for large-scale or fieldwork like shipbuilding or demolition.\n4. **Thickness**: Gas cutting is particularly effective for cutting thicker materials, such as thick steel plates or large structural components, making it ideal for heavy industrial use.\n5. **Shape Complexity**: Gas profile cutting allows for relatively complex shapes and custom profiles, which is useful for a variety of industries.\n\n### **Disadvantages of Gas Profile Cutting**:\n\n1. **Edge Finish**: Gas cutting can leave rough edges or a heat-affected zone (HAZ) that requires further finishing or grinding.\n2. **Slower Process**: Compared to methods like laser or plasma cutting, gas cutting tends to be slower, particularly for thin materials or intricate profiles.\n3. **Limited Precision**: While gas cutting is suitable for rough cuts and large sections, it may not be as precise as other methods for fine detailing or intricate cuts.\n\n### **Gas Profile Cutting Services Offered by Providers**:\n- **Custom Cutting**: Many service providers offer custom cutting of steel, aluminum, and other metals, creating specific shapes, profiles, or sizes as per the client's requirements.\n- **On-Site Cutting**: Some companies offer mobile cutting services, where they bring the necessary equipment to the project site to cut large structures or materials in place.\n- **Plate Cutting**: Large sheets of metal (typically steel) are cut into smaller, manageable sizes for use in manufacturing or construction.\n- **Pipe and Tube Cutting**: Gas cutting services are often employed to cut pipes and tubes in custom profiles or specific dimensions.\n- **Profile Cutting**: This involves creating custom profiles, such as curved or angular cuts, which may be required in the fabrication of components or structures.\n\n### **Conclusion**:\nGas profile cutting remains a versatile and widely used method for cutting a variety of metals, especially for large, thick sections or when high precision is not a primary requirement. It is cost-effective, reliable, and well-suited for many industrial applications. 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This process uses a high-temperature plasma arc to melt and cut the material with precision. It is effective for cutting through thicker materials compared to laser cutting and is often used in heavy industries.\n\n### **How Stainless Steel Plasma Cutting Works:**\n\n1. **Plasma Arc Generation:** A plasma cutter generates an electrical arc that passes through a nozzle. This arc ionizes the air, creating plasma (a superheated, electrically conductive gas).\n2. **Plasma Stream:** The plasma is forced through a small nozzle, where it reaches temperatures up to 30,000°F (16,649°C), hot enough to melt the stainless steel.\n3. **Cutting:** The plasma stream moves along the surface of the material, melting and blowing away the molten metal, creating a cut in the stainless steel.\n4. **Control:** CNC (Computer Numerical Control) or manual operation controls the movement of the plasma torch along the cutting path. CNC plasma cutters allow for complex, automated designs.\n\n### **Advantages of Stainless Steel Plasma Cutting:**\n\n1. **Speed:** Plasma cutting is fast, making it ideal for cutting large quantities of stainless steel or other metals. It's much quicker than processes like oxy-fuel cutting.\n2. **Cost-Effective:** Plasma cutting is generally more affordable than other high-precision cutting methods (such as laser cutting) for thicker materials.\n3. **Versatility:** It can cut a variety of metals including stainless steel, carbon steel, aluminum, and more.\n4. **Cutting Thickness:** Plasma cutters are very effective for cutting medium to thick stainless steel (up to 2-3 inches or more), making them a popular choice for industrial applications.\n5. **Edge Quality:** Plasma cutting typically provides clean cuts, though the edges may have some roughness or a slight bevel (depending on the power of the plasma cutter and settings).\n6. **Minimal Material Distortion:** While it does create some heat, plasma cutting minimizes warping or distortion of the material when done properly.\n\n### **Limitations of Plasma Cutting:**\n- **Precision:** While plasma cutting is great for thicker materials, it may not be as precise as laser cutting, particularly when working with thinner stainless steel or requiring very intricate designs.\n- **Edge Finish:** Plasma cutting may leave slightly rough edges compared to the smooth finish from a laser cutter. However, it can often be smoothed with additional processing.\n- **Heat Affected Zone (HAZ):** The high temperatures from the plasma arc can affect the material around the cut, causing slight changes in its properties. This is generally a minor concern, but for certain applications, this may need to be considered.\n\n### **Applications of Stainless Steel Plasma Cutting:**\n\n- **Metal Fabrication:** Used to create parts and components for machinery, structures, and products in industries like construction, automotive, and aerospace.\n- **Signage and Art:** Plasma cutting is used for creating industrial and artistic designs in stainless steel sheets.\n- **Heavy Industries:** It’s often used to cut thick stainless steel plates for heavy equipment, storage tanks, and other industrial structures.\n- **Custom and Precision Work:** While it’s not as precise as laser cutting, plasma cutting can still handle a wide range of custom work that requires medium-level precision.\n\n### **Comparing Plasma Cutting to Other Methods:**\n- **Laser Cutting vs Plasma Cutting:** While laser cutting provides higher precision and cleaner edges, plasma cutting is faster, especially for thicker stainless steel materials. Plasma cutting is more cost-effective for thicker cuts, whereas laser cutting excels in thin and intricate designs.\n- **Oxy-fuel Cutting vs Plasma Cutting:** Oxy-fuel cutting is typically used for thicker metals, but it’s slower and less precise compared to plasma cutting. Plasma cutting is also more efficient for stainless steel than oxy-fuel.\n\nWould you like more details on a particular aspect of stainless steel plasma cutting or need information about a specific application?", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 1, "_keywords": [ "23 inches", "material melting", "thicker metals", "create parts", "considered applications", "fast making", "small nozzle", "heavy industries", "precise compared", "specific application", "higher precision", "wide range", "precision work", "artistic designs", "aerospace signage", "construction automotive", "minor concern", "high temperatures", "smooth finish", "properly limitations", "clean cuts", "popular choice", "reaches temperatures", "thicker cuts", "arc ionizes", "electrical arc", "cutting medium", "plasma torch", "custom work", "machinery structures", "laser cutting", "laser cutter", "plasma arc", "plasma cutting", "thicker materials", "plasma cutter", "stainless steel", "creating industrial", "plasma cutting precision", "thicker materials compared", "industrial structures custom", "cut causing slight", "laser cutting excels", "methods laser cutting", "hightemperature plasma arc", "art plasma cutting", "plasma cutter generates", "thinner stainless steel", "thick stainless steel", "air creating plasma", "highprecision cutting methods", "cutting large quantities", "plasma stream moves", "molten metal creating", "slight bevel depending", "manual operation controls", "30000f 16649c hot" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 2, "imageuri": "https://productimages.withfloats.com/actual/67c18f0c5477c759dbcd3e21.png", "tileimageuri": "https://productimages.withfloats.com/tile/67c18f0c5477c759dbcd3e21.png", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2025-02-28T10:25:09.874Z", "updatedon": "2025-02-28T10:25:09.874Z", "buyonlinelink": null, "producturl": "http://WWW.SCUBEPROFILE.COM/services/stainless-steel-plasma-cutting/2", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": "Stainless Steel Plasma Cutting", "category": "Stainless Steel Plasma Cutting", "tags": [], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false }, { "_id": "67c18e4cd313bfcbad994c6f", "fptag": "SCUBECH", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Metal Laser Cutting", "description": "Metal laser cutting is a precise and efficient method of cutting through various metals using a laser beam. It's widely used in industries like manufacturing, aerospace, automotive, and electronics. Here's a breakdown of the process and its benefits:\n\n### **How Metal Laser Cutting Works:**\n1. **Laser Beam Generation:** A high-powered laser beam is generated and focused onto the surface of the metal.\n2. **Heat and Melting:** The concentrated heat from the laser melts or vaporizes the metal along the cut line. A high-pressure gas (like oxygen or nitrogen) is used to assist in removing molten material.\n3. **Control and Precision:** The laser cutting machine is controlled by a computer (CNC), allowing for precise and intricate cutting with high accuracy.\n4. **Materials:** It can be used to cut a variety of metals, including steel, stainless steel, aluminum, brass, and copper.\n\n### **Types of Metal Laser Cutting:**\n1. **CO2 Laser Cutting:** This type uses carbon dioxide as the laser medium. It is good for cutting thicker metals and has a longer wavelength.\n2. **Fiber Laser Cutting:** This method uses a fiber optic cable and is known for higher efficiency, better precision, and faster cutting speeds. It's ideal for thin to medium thickness metals.\n\n### **Benefits of Metal Laser Cutting:**\n- **Precision:** Provides high accuracy and fine detail, even for complex designs.\n- **Speed:** Fast cutting speeds, which improve production efficiency.\n- **Versatility:** Can cut a wide range of materials and thicknesses.\n- **Minimal Material Waste:** Due to the precision of the cuts, there is less waste compared to other methods.\n- **Clean Edges:** Laser cutting produces smooth, clean edges with little to no burrs.\n- **Automation:** CNC controls allow for automation, reducing the need for manual labor.\n\n### **Applications:**\n- **Sheet Metal Fabrication:** Common in industries requiring precise parts and components.\n- **Signage and Art:** Metal laser cutting is used to create intricate designs in metal artwork or signage.\n- **Automotive and Aerospace:** Parts are often cut with lasers due to their strength, lightweight properties, and exact specifications.\n\nWould you like to know more about a specific aspect of metal laser cutting?", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 1, "_keywords": [ "cut line", "efficient method", "specific aspect", "exact specifications", "lasers due", "metal artwork", "components signage", "automation reducing", "waste compared", "wide range", "fine detail", "high accuracy", "higher efficiency", "carbon dioxide", "copper types", "highpressure gas", "concentrated heat", "metal 2 heat", "electronics heres", "aerospace parts", "signage automotive", "laser medium", "laser melts", "intricate cutting", "laser beam", "metal laser cutting", "cutting thicker metals", "laser cutting machine", "highpowered laser beam", "manufacturing aerospace automotive", "create intricate designs", "faster cutting speeds", "strength lightweight properties", "fiber optic cable", "computer cnc allowing" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 1, "imageuri": "https://productimages.withfloats.com/actual/67c18e54ac3e9329d4737361.png", "tileimageuri": "https://productimages.withfloats.com/tile/67c18e54ac3e9329d4737361.png", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2025-02-28T10:22:04.417Z", "updatedon": "2025-02-28T10:22:04.417Z", "buyonlinelink": null, "producturl": "http://WWW.SCUBEPROFILE.COM/services/metal-laser-cutting/1", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": "Metal Laser Cutting", "category": "Metal Laser Cutting", "tags": [], "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "None", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false } ], "hasmoreitems": false, "isapirequest": false, "totalresults": 6, "query": null, "floatingpoint": null }